Shell Chemicals Park Moerdijk to construct new pyrolysis oil upgrader unit that improves the quality of pyrolysis oil and transforms it into chemical feedstocks; investment marks major step in transition to producing more circular and bio-based chemicals

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MOERDIJK, Netherlands , July 13, 2022 (press release) –

First step is investment in upgrader plant that recycles plastic waste to produce circular chemicals.

  • Investment in upgrader unit scales up the use of plastic waste as feedstock
  • Investment in upgrader supports Shell’s plan to transition Shell Chemicals Park Moerdijk into a site ready to serve future customer needs including:
  • Achieving net-zero emissions within one decade by 2032 through hydrogen and carbon capture technology;
  • Scaling up the use of circular and bio-based feedstocks; and
  • Growing slate of low-carbon chemical products

Shell Chemicals Park Moerdijk, a subsidiary of Shell plc, today announced a new investment that supports its plan to transition the chemicals park into a site able to serve the changing needs of our customers. Customers want more low-carbon products and products made using recycled material. Shell Moerdijk will build a new pyrolysis oil upgrader unit that improves the quality of pyrolysis oil, a liquid made from hard-to-recycle plastic waste, and turns it into chemical feedstock for its plants. The investment marks a first major step in transitioning the park, within ten years, by increasing the use of circular and bio-based feedstocks, growing its offer of low-carbon products and becoming net-zero emissions through the application of hydrogen and CCS.

To achieve these ambitions, Shell intends to invest billions in Shell Moerdijk's chemical complex over the next decade, subject to investment decisions and within existing capital allocation frameworks.
“As our customers demand more low-carbon and circular chemicals we are seeing the reinvention of the chemical industry. At Shell Moerdijk and across our global chemicals business, Shell is investing to be ready to meet our customers’ needs as they change. We are working together to deliver on shared decarbonisation and sustainability goals,” said Robin Mooldijk, Executive Vice President, Shell Chemicals and Products. “This pyrolysis oil upgrader investment is part of our commitment to developing the chemical recycling industry, which can turn hard to recycle plastics into new and useful products, helping society tackle the key issue of plastic waste.”

The new pyrolysis oil upgrader unit treats liquid made from plastic waste that cannot be mechanically recycled and would otherwise be incinerated. Expected to start production in 2024, the unit will have a capacity of 50,000 tonnes per annum, which is the equivalent to the weight of about 7.8 billion plastic bags; and supports Shell’s ambition to recycle one million tonnes of plastic waste in its chemicals plants by 2025. Shell will use the treated pyrolysis oil to produce circular chemicals which are the ingredients used in many end products that are all around us. The investment responds to growing customer demand.

"Shell Chemicals Park Moerdijk wants to accelerate the energy transition, be a leader in the transformation of the Dutch chemical industry and grow by making more circular, low-carbon products for our customers and society. This comes with three major goals: net zero emissions within ten years, increasing the use of circular and bio-based feedstocks and doubling the number of chemical products by investing in new product lines,” says Richard Zwinkels, general manager of Shell Chemical Park Moerdijk.

Richard Zwinkels continues: “We will have to be an active local partner, cooperate with governments and authorities and integrate with other businesses such as start-ups to increase the potential for sustainability improvements. We will open up to the outside world like businesses and universities by, for example, facilitating scientific research on our site.”

An important step to achieve net zero by 2032 is hydrogen. Shell Chemicals Park Moerdijk is developing plans, pending final investment decisions, to build a facility that will produce hydrogen from the residual gases from the Park’s production process. Shell will use this hydrogen to heat the industrial furnaces. The aim is to capture and store the CO2, a residue in the process of making hydrogen, in old gas fields under the seabed.
In addition to the use of circular pyrolysis oil, bio-based feedstocks can be used. In 2021, Shell decided to invest in the construction of a biofuels facility at Shell Energy and Chemicals Park Rotterdam. The biofuels facility is currently being built and is expected to start production in 2024.

Shell looks at doubling the number of plants at Shell Chemicals Park Moerdijk in the coming decade, subject to investment decisions. The expansion will support the introduction of a number of new products with a lower carbon footprint, while meeting society’s increasing demand for these.

Notes to Editors
Our ambition is to use 1 million tonnes of plastic waste a year in our global chemicals plants by 2025.
In September 2021, Shell invested in plastic-waste-to-chemical technology company BlueAlp. Shell and BlueAlp will form a joint-venture company to build two new conversion units in The Netherlands, which are forecast to convert more than 30,000 tonnes of plastic waste per year and the pyrolsys oil will be used at Moerdijk. Two other units will be located in Asia to feed pyrolsys oil to Shell’s Energy and Chemicals Park Singapore. 
In November 2021, Shell took final investment decision on a 50,000 tonnes per year pyrolysis oil upgrader at its Energy and Chemicals Park Singapore, with production slated for 2023.
Cautionary Note
The companies in which Shell plc directly and indirectly owns investments are separate legal entities. In this announcement, “Shell”, “Shell Group” and “Group” are sometimes used for convenience where references are made to Shell plc and its subsidiaries in general. Likewise, the words “we”, “us” and “our” are also used to refer to Shell plc and its subsidiaries in general or to those who work for them. These terms are also used where no useful purpose is served by identifying the particular entity or entities. ‘‘Subsidiaries’’, “Shell subsidiaries” and “Shell companies” as used in this announcement refer to entities over which Shell plc either directly or indirectly has control. Entities and unincorporated arrangements over which Shell has joint control are generally referred to as “joint ventures” and “joint operations”, respectively. “Joint ventures” and “joint operations” are collectively referred to as “joint arrangements”. Entities over which Shell has significant influence but neither control nor joint control are referred to as “associates”. The term “Shell interest” is used for convenience to indicate the direct and/or indirect ownership interest held by Shell in an entity or unincorporated joint arrangement, after exclusion of all third-party interest.
Forward-looking statements

This announcement contains forward-looking statements (within the meaning of the U.S. Private Securities Litigation Reform Act of 1995) concerning the financial condition, results of operations and businesses of Shell. All statements other than statements of historical fact are, or may be deemed to be, forward-looking statements. Forward-looking statements are statements of future expectations that are based on management’s current expectations and assumptions and involve known and unknown risks and uncertainties that could cause actual results, performance or events to differ materially from those expressed or implied in these statements. Forward-looking statements include, among other things, statements concerning the potential exposure of Shell to market risks and statements expressing management’s expectations, beliefs, estimates, forecasts, projections and assumptions. These forward-looking statements are identified by their use of terms and phrases such as “aim”, “ambition”, ‘‘anticipate’’, ‘‘believe’’, ‘‘could’’, ‘‘estimate’’, ‘‘expect’’, ‘‘goals’’, ‘‘intend’’, ‘‘may’’, “milestones”, ‘‘objectives’’, ‘‘outlook’’, ‘‘plan’’, ‘‘probably’’, ‘‘project’’, ‘‘risks’’, “schedule”, ‘‘seek’’, ‘‘should’’, ‘‘target’’, ‘‘will’’ and similar terms and phrases. There are a number of factors that could affect the future operations of Shell and could cause those results to differ materially from those expressed in the forward-looking statements included in this announcement, including (without limitation): (a) price fluctuations in crude oil and natural gas; (b) changes in demand for Shell’s products; (c) currency fluctuations; (d) drilling and production results; (e) reserves estimates; (f) loss of market share and industry competition; (g) environmental and physical risks; (h) risks associated with the identification of suitable potential acquisition properties and targets, and successful negotiation and completion of such transactions; (i) the risk of doing business in developing countries and countries subject to international sanctions; (j) legislative, judicial, fiscal and regulatory developments including regulatory measures addressing climate change; (k) economic and financial market conditions in various countries and regions; (l) political risks, including the risks of expropriation and renegotiation of the terms of contracts with governmental entities, delays or advancements in the approval of projects and delays in the reimbursement for shared costs; (m) risks associated with the impact of pandemics, such as the COVID-19 (coronavirus) outbreak; and (n) changes in trading conditions. No assurance is provided that future dividend payments will match or exceed previous dividend payments. All forward-looking statements contained in this announcement are expressly qualified in their entirety by the cautionary statements contained or referred to in this section. Readers should not place undue reliance on forward-looking statements. Additional risk factors that may affect future results are contained in Shell plc’s Form 20-F for the year ended December 31, 2021 (available at www.shell.com/investor and www.sec.gov). These risk factors also expressly qualify all forward-looking statements contained in this announcement and should be considered by the reader. Each forward-looking statement speaks only as of the date of this announcement, 13 July 2022. Neither Shell plc nor any of its subsidiaries undertake any obligation to publicly update or revise any forward-looking statement as a result of new information, future events or other information. In light of these risks, results could differ materially from those stated, implied or inferred from the forward-looking statements contained in this announcement.

Shell’s net carbon footprint

Also, in this announcement we may refer to Shell’s “Net Carbon Footprint” or “Net Carbon Intensity”, which include Shell’s carbon emissions from the production of our energy products, our suppliers’ carbon emissions in supplying energy for that production and our customers’ carbon emissions associated with their use of the energy products we sell. Shell only controls its own emissions. The use of the term Shell’s “Net Carbon Footprint” or “Net Carbon Intensity” are for convenience only and not intended to suggest these emissions are those of Shell plc or its subsidiaries.
Shell’s net-Zero Emissions Target

Shell’s operating plan, outlook and budgets are forecasted for a ten-year period and are updated every year. They reflect the current economic environment and what we can reasonably expect to see over the next ten years. Accordingly, they reflect our Scope 1, Scope 2 and Net Carbon Footprint (NCF) targets over the next ten years. However, Shell’s operating plans cannot reflect our 2050 net-zero emissions target and 2035 NCF target, as these targets are currently outside our planning period. In the future, as society moves towards net-zero emissions, we expect Shell’s operating plans to reflect this movement. However, if society is not net zero in 2050, as of today, there would be significant risk that Shell may not meet this target.

Forward-looking Non-GAAP measures

This announcement may contain certain forward-looking non-GAAP measures such as cash capital expenditure. We are unable to provide a reconciliation of these forward-looking Non-GAAP measures to the most comparable GAAP financial measures because certain information needed to reconcile those Non-GAAP measures to the most comparable GAAP financial measures is dependent on future events some of which are outside the control of Shell, such as oil and gas prices, interest rates and exchange rates. Moreover, estimating such GAAP measures with the required precision necessary to provide a meaningful reconciliation is extremely difficult and could not be accomplished without unreasonable effort. Non-GAAP measures in respect of future periods which cannot be reconciled to the most comparable GAAP financial measure are calculated in a manner which is consistent with the accounting policies applied in Shell plc’s consolidated financial statements.

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