Reusable Packaging Assn. honors Sweden's Svenska Retursystem with reusable packaging award for replacing single-use packaging with returnable crates and pallets, California's Full Belly Farm for replacing waxed paperboard boxes with reusable plastic totes

Elyse Blye

Elyse Blye

ARLINGTON, Virginia , July 15, 2014 (press release) – Two com­pa­nies that achieved mea­sur­able and sig­nif­i­cant cost and envi­ron­men­tal sav­ings earned the 3rd annual Reusable Pack­ag­ing Asso­ci­a­tion Excel­lence in Reusable Pack­ag­ing Award.

“We received strong sub­mis­sions this year that doc­u­mented the mul­ti­ple and far-reaching ben­e­fits of reusables on small and large scales. The award pro­gram is another exam­ple of RPA’s lead­er­ship in pro­mot­ing the value and expan­sion of reusables,” said Robert Engle, RPA Chair­man and Pres­i­dent and CEO of Inter­na­tional Con­tract Mold­ing, LLC, (ICM) an Otto Com­pany. ICM spon­sors the award program.

Sven­ska Retursys­tem estab­lishes com­mon pool­ing sys­tem in Sweden

Sven­ska Retursys­tem earned the award for com­pa­nies with rev­enues over $25 mil­lion. The com­pany led a pro­gram to estab­lish a com­mon pool­ing sys­tem for more than 200 food pro­duc­ers in Swe­den and food man­u­fac­tur­ers through­out Europe that export their goods to the Swedish trade. Every prod­uct for every gro­cery chain is deliv­ered in the same stan­dard­ized size and type of return­able crate and pal­let. Since the program’s incep­tion in 2001, nearly 1 bil­lion crates have been deliv­ered, replac­ing the same num­ber of sin­gle use pack­ag­ing. By offer­ing the whole indus­try the same terms and cost of pack­ag­ing, the pro­gram has neu­tral­ized pack­ag­ing as a com­pet­i­tive fac­tor and freed up the food pro­duc­ers to focus more on their core business.

Mea­sur­able sav­ings, doc­u­mented through inter­views with cus­tomers, users, and sur­veys, include:

  • Store staff save 45 min­utes a day in labor, a sav­ings of 725,000 hours and $22 mil­lion dol­lars annually.
  • The cost sav­ings for using reusables ver­sus expend­able pack­ag­ing for one year is $18.7 million.
  • Food waste is reduced thanks to the bet­ter pro­tec­tion pro­vided by the pack­ag­ing. One exam­ple: an egg sup­plier reports a 75 per­cent reduc­tion in bro­ken eggs.
  • A life cycle assess­ment con­ducted by an inde­pen­dent firm found the return­able crate gave rise to 44% less CO2e emis­sions than cor­re­spond­ing dis­pos­able pack­ag­ing. Since the program’s incep­tion, this cor­re­sponds to a reduc­tion in emis­sions of over 115 mil­lion kg of CO2e.

“Win­ning this award is a great honor, and it is added con­fir­ma­tion of the value of the pro­gram,” said Conny Swahn, Sales and Mar­ket­ing Man­ager at Sven­ska Retursys­tem. “Together with our cus­tomers, we are deliv­er­ing impor­tant ben­e­fits for the entire gro­cery busi­ness. The reusable trans­port items are easy to use, save time and cost in han­dling the goods, reduce food waste, and they reduce the envi­ron­men­tal impact!”

Full Belly Farm saves costs and labor with reusable tote

Full Belly Farm, a cer­ti­fied organic farm in Cal­i­for­nia, won the RPA award for busi­nesses with rev­enues less than $25 mil­lion. The grower replaced 8,330 waxed card­board boxes with 2,000 reusable plas­tic totes with attached lids in July 2013. The plas­tic totes are filled with pro­duce for weekly deliv­er­ies to fam­i­lies and then picked up and returned to the farm for reuse the fol­low­ing week. The deliv­ery sites include Full Belly Farm’s 44 res­i­den­tial pro­duce pick-up sites and three farm­ers’ mar­kets. The deliv­ery con­tain­ers with­stand tem­per­a­tures between 40 and 120 degrees Fahren­heit, han­dle expo­sure to sum­mer sun and win­ter rain, and pro­tect pro­duce dur­ing ship­ping dis­tances up to 150 miles. The pro­gram was funded with a $15,000 grant from StopWaste.Org.

Mea­sur­able improve­ments include:
  • Cost sav­ings of $14,161 per year in avoided waxed card­board box pur­chases; a sav­ings of 8% of total box costs. The sav­ings will con­tinue every year as long as the boxes last.
  • Reduced labor to set up and stack card­board boxes and line them with paper lin­ings each day. Adding the paper lin­ing required an addi­tional per­son on the box fill­ing line — a con­sid­er­able cost for a small company.

Avoided 6.54 tons of card­board waste per year, result­ing in an annual reduc­tion of 34.1 tons of green­house gas emission.
“All of us at Full Belly Farm strongly believe that it is impor­tant to reduce unnec­es­sary pack­ag­ing,” said Judith Red­mond, co-owner. “We are proud to win this award, and it makes us real­ize that reduc­ing pack­ag­ing is more likely when the whole com­mu­nity and groups like StopWaste.org and the RPA are involved.”

The RPA Excel­lence in Reusable Pack­ag­ing Award rec­og­nizes com­pa­nies that have devel­oped, sup­ported, or imple­mented mea­sur­able and inno­v­a­tive reusable solu­tions in a business-to-business sup­ply chain. The judges are Sara Willis Hartwell, Senior Pol­icy Advi­sor, US EPA, Office of Resource Con­ser­va­tion and Recov­ery; Ben Miyares, Pres­i­dent, Pack­ag­ing Man­age­ment Insti­tute; Justin Lehrer, Pro­gram Man­ager, StopWaste.Org; and Rick LeBlanc, edi­tor of Pack­ag­ing Rev­o­lu­tion. The call for nom­i­na­tions for the 2015 award will be posted on the RPA web­site in the spring of 2015.

Learn more at PACK EXPO 2014

The com­pa­nies will pro­vide details of their award-winning imple­men­ta­tions at the RPA’s Reusables Learn­ing Cen­ter at PACK EXPO in Chicago. The cen­ter is part of RPA’s Reusable Pack­ag­ing Pavil­ion, a pop­u­lar one-stop resource for com­pa­nies inter­ested in imple­ment­ing reusables into their sup­ply chain, or strength­en­ing the return on their exist­ing reusable assets. The Pavil­ion brings together 36 exhibitors and a series of infor­ma­tive ses­sions about reusables. http://reusables.org/pack-expo

About Sven­ska Retursystem

Sven­ska Retursys­tem sim­pli­fies, stream­lines and envi­ron­men­tally adapts flows of goods for the Swedish gro­cery busi­ness by oper­at­ing and devel­op­ing pack­ag­ing sys­tems based on reuse instead of sin­gle use. Con­sumer prod­ucts are deliv­ered in return­able trans­port items (RTIs) that are reused within a sys­tem, thus ben­e­fit­ing the envi­ron­ment. The sys­tem is grow­ing rapidly, and Sven­ska Retursys­tem has replaced over one bil­lion RTIs since the begin­ning. http://www.retursystem.se/

About Full Belly Farm

Full Belly Farm, located in north­ern Cal­i­for­nia, has been using organic prac­tices since 1985. With the help of a ded­i­cated, year-round, hard-working crew, the farm grows veg­eta­bles, fruits, nuts, flow­ers, and eggs. Three fam­i­lies own the farm and work there full time. The farm main­tains habi­tat areas for ben­e­fi­cial insects, pol­li­na­tors, and wildlife, and inte­grates crop pro­duc­tion with long-term envi­ron­men­tal stew­ard­ship. http://fullbellyfarm.com/

About the RPA

The Reusable Pack­ag­ing Asso­ci­a­tion is a col­lab­o­ra­tive effort between man­u­fac­tur­ers, pool­ers, dis­trib­u­tors, retail­ers and edu­ca­tors to pro­mote the envi­ron­men­tal, safety, and eco­nomic ben­e­fits of reusable pack­ag­ing. The RPA serves as the col­lec­tive voice of the indus­try and uses its knowl­edge of the mem­bers’ prod­ucts and ser­vices to advance the adop­tion of reusable pack­ag­ing and sys­tems through­out the sup­ply chain. The RPA is focused on pro­mot­ing the expan­sion of reusables as the pre­ferred pack­ag­ing solu­tion across sup­ply chains in all indus­tries. For more infor­ma­tion, visit http://www.reusables.org or call (703) 224‑8284.

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