Pact Group launches FDA-approved recycled plastic resin for milk bottles; facility can process 20,000 tonnes of HDPE containers yearly at Melbourne plant

June 11, 2025 (press release) –

Plastic resin made from recycled milk and juice bottles at a Pact-operated recycling facility in Melbourne has passed rigorous testing and meets US Food and Drug Administration (FDA) safety requirements for use in HDPE food and drink packaging.

The recycled rFresh 100 food grade natural HDPE resin is produced at the Circular Plastics Australia (CPA) recycling plant in Laverton, where plastic milk and juice bottles collected from kerbside recycling bins are sorted, shredded, washed and sanitised before final conversion to a high quality, food grade resin.

Pact Executive General Manager, Recycling Shareef Khan said milk bottles made with recycled rFresh 100 resin were tested in international facilities and met food safety requirements under US FDA 21 CFR 177.1520. These food-contact tests included both chemical end tests and sensory assessments.

“We are extremely aware of the stringent focus on food safety from our dairy customers and want to ensure that we can provide the highest standard product possible,” Mr Khan said.

“Being US-FDA compliant means that new milk and juice bottles can be manufactured from up to 100% recycled rFresh 100 resin.”

The CPA recycling facility in Laverton is also FSCC 22000-certified, and the operations are supported by an on-site testing laboratory to assure the recycled resin complies with the US FDA regulations.

The recycled rFresh 100 HDPE resin will be used to make milk, cream, sauce and juice bottles, and personal care containers at Pact’s packaging manufacturing facilities throughout Australia.

The CPA (PE) facility, a joint venture between Pact and Cleanaway Waste Management, has the capacity to recycle up to 20,000 tonnes of HDPE milk, dairy and juice bottles a year, or the equivalent of half a billion 2L milk bottles.

Mr Khan said numerous independent studies show that using recycled plastic in packaging helps to lower carbon emissions by reducing the use of virgin resin made from fossil fuels. Recycling also diverts thousands of tonnes of plastic waste from landfill.

“Plastic packaging that is designed effectively, made with recycled material, that is recyclable and recycled properly can stay in the circular economy almost indefinitely,” Mr Khan said.

For more information, go to: Recycled Resin Range | Circular Plastics Australia

Media Contact:

Simon Dowding

+61 438 480 860 | simon.dowding@pactgroup.com | pactgroup.com