Glass packaging manufacturer Verallia North America receives EPA's Energy Star plant certification for its Milford, Massachusetts, facility; plant's furnaces use recycled glass to replace virgin raw material at one of highest rates in world at 80%-90%

Andrew Rogers

MILFORD, Massachusetts , October 19, 2012 (press release) – Verallia North America, one of the leading glass container manufacturers for the food and beverage industries in the United States with 13 facilities, celebrated the Milford, Mass., glass packaging facility’s receipt of the ENERGY STAR plant certification from the U.S. Environmental Protection Agency (EPA) on Thursday. Milford is one of only three of the 46 U.S. container glass facilities to earn this designation. The other two recipients are also Verallia North America facilities – one in Madera, Calif., and one in Sapulpa, Okla.

Congressman Richard Neal and Stephen Perkins, Deputy Regional Administrator for Ecosystem Protection with the EPA joined the presentation, along with a number of other state and local elected officials, community leaders, union representatives and employees.

“Verallia North America is pleased to accept EPA’s ENERGY STAR certification in recognition of our energy efficiency efforts in Milford,” said Joseph R. Grewe, President and CEO of Verallia North America. “Through this achievement, we have demonstrated our commitment to environmental stewardship while also lowering our energy costs.”

The Milford facility’s furnaces use recycled glass (cullet) to replace virgin raw materials at one of the highest rates in the world – ranging from 80 to 90 percent depending on the availability of sufficient quantities of high-quality cullet recovered under the Massachusetts bottle bill, which has been in place for many years. This improves Milford’s competitive position, while also being in line with Verallia’s commitment to continuously improving its sustainability footprint.

“Using recycled glass in our manufacturing process saves energy, reduces emissions, including greenhouse gasses, and avoids the need to use new raw materials,” said Grewe. “In order to help our other facilities achieve results similar to our Milford plant, we are working with our suppliers to capture and recycle more cullet, and with government officials to find ways to improve waste stream recovery in order to increase cullet availability – making glass bottles and jars a true win-win-win for our customers, for Verallia and for the planet.”

From a similar perspective, in Massachusetts we are strong supporters of expanding the current bottle bill to cover non-carbonated beverages – a step that would dramatically increase the availability of recycled PET along with reducing highway and waterway litter,” said Grewe.

Since its opening in 1973 with one glassmaking furnace, the Milford plant has been a vital part of the community’s fabric. The business has evolved over time and, today, in the two-furnace facility, its 235 employees make approximately 2.5 million endlessly recyclable bottles each day for several well-known beer industry brands. After converting to an oxy-furnace in October 2010, the plant has been able improve its energy efficiency by more than 20 percent. The combination of major capital investments along with its impressive cullet-usage rate, has earned the Milford facility a place among the top 25 percent of similar facilities nationwide for energy efficiency performance levels set by the EPA.

According to Jean Lupinacci, Chief of the ENERGY STAR Commercial & Industrial Branch, “Improving the energy efficiency of our nation’s industrial facilities is critical to protecting our environment. “From the plant floor to the board room, organizations are leading the way by making their facilities more efficient and earning EPA’s ENERGY STAR certification.”

In conjunction with the presentation, EPA Representative Stephen Perkins and others toured the facility, which provided an opportunity to see how glass containers are made.

ENERGY STAR was introduced by EPA in 1992 as a voluntary, market-based partnership to reduce greenhouse gas emissions through energy efficiency. Today, the ENERGY STAR label can be found on more than 60 different kinds of products as well as new homes and commercial and industrial buildings that meet strict energy-efficiency specifications set by the EPA. Over the past twenty years, American families and businesses have saved a total of nearly $230 billion on utility bills and prevented more than 1.7 billion metric tons of greenhouse gas emissions with help from ENERGY STAR.

For more information about ENERGY STAR Certification for Buildings and Manufacturing Plants: www.energystar.gov/labeledbuildings

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About Verallia North America

Verallia North America, one of the leading glass container manufacturers in the United States, designs, develops and produces glass bottles and jars for the wine, beer, beverage, spirits and food containers markets. Verallia North America operates 13 plants and a state-of-the-art distribution center. For more information: www.us.verallia.com

About Verallia

Verallia, the second largest global manufacturer of glass containers for the food and beverage industry, provides innovative, customized and eco-conscious solutions for approximately 10,000 customers worldwide. Verallia manufactured approximately 25 billion glass bottles and jars in 2011. Verallia’s business model is built upon the combination of the strength of its worldwide network (industrial presence in 14 countries, commercial presence in 47 countries, and six R&D and innovation centers) and the proximity maintained with customers by its approximately 15,500 employees. In 2011, Verallia had net sales of 3.6 billion Euros. For more information: www.verallia.com

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