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Hexcel adds 13,000 sq. meters to plant in Morocco to meet demand for lightweight advanced composites for aerospace, bringing total space 24,000 sq. meters; solar panels cover more than 20% of site's annual electricity requirements

May 24, 2023 (press release) –

  • Site Expanded to Meet Growing Demand for Lightweight Advanced Composites
  • Hexcel inaugure l’extension de son site de production d’Engineered Core à Casablanca

Hexcel Corporation is pleased to announce the grand opening of a completed expansion at its engineered core operations plant in Morocco to meet the growing demand for lightweight advanced composite materials for the aerospace industry.

The 13,000-square-meter expansion in the Midparc Free Trade Zone in Casablanca has doubled the size of the plant to 24,000-square meters. In addition, employment is expected to increase at the site from 145 employees to about 400 by 2026.

The Casablanca facility is part of Hexcel’s ongoing worldwide investment to create a diversified and robust global supply chain to support aerospace customers’ growing demand for engineered core. At the plant, which began production in 2018, Hexcel transforms lightweight honeycomb materials into engineered core parts that are used for structural reinforcement and lightweighting in aerospace applications, including aircraft structures, engine nacelles and helicopter blades.

Hexcel’s investment aligns with its commitment to sustainability and reducing its carbon footprint, installing solar panels that cover more than 20% of the plant’s annual electricity requirements.

Thierry Merlot, Hexcel President – Aerospace for Europe, MEA/AP & Industrial, said, “Hexcel celebrates its 75th anniversary this year. In fact, in 1948, two engineers developed honeycomb technology, the raw material for our Engineered Core machined parts at the Casablanca site. I am therefore even more delighted to inaugurate this extension on the 75-year anniversary, in the presence of our customers, the Ministry, and all the members of the local community, whom I warmly thank for their support over many years. The proximity of our customers, the trust of the local authorities, and the qualification of the workforce were major assets for a successful project.”

Ryad Mezzour, Minister of Industry & Trade said, “Hexcel’s decision to expand its presence at Midparc is a testament to the aerospace industry’s resilience, competitiveness, and worldwide reputation. As a company, we are committed to supporting this project, not just to meet the increasing demand for composite products but also to generate employment opportunities for the future of Morocco. Through the adoption of advanced technology and a decarbonized, circular industrial base, we aim to further strengthen Morocco's competitiveness in the global market. We are proud to be part of this dynamic and rapidly evolving industry and look forward to contributing to its continued growth and success.”

Hamid Benbrahim El Andaloussi, President of Midparc, said “The extension of the Hexcel plant at Midparc demonstrates Hexcel’s renewed trust for the Morocco aeronautical base and its potential for future development. We are proud of the quality of the partnership developed over more than 5 years between Hexcel and Midparc, which confirms the importance of Midparc's business model.”

In the top photo are: Meryem El Alaoui Lamrani, Plant Manager, Hexcel Casablanca; Thierry Merlot, Hexcel President, Aerospace -- Europe, Asia Pacific, Middle East, Africa & Industrial; Vincent Caro, President Safran Nacelles; Karim Cheikh, President of GIMAS; Puneet Talwar, United States Ambassador to Morocco; Hamid Benbrahim El Andaloussi, President of Midparc; Ryad Mezzour, Minister of Industry and Trade.

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About Hexcel

Hexcel Corporation is a global leader in advanced lightweight composites technology. We propel the future of flight, energy generation, transportation, and recreation through excellence in providing innovative high-performance material solutions that are lighter, stronger and tougher, helping to create a better world for us all. Our broad and unrivaled product range includes carbon fiber, specialty reinforcements, prepregs and other fiber-reinforced matrix materials, honeycomb, resins, engineered core and composite structures for use in commercial aerospace, space and defense, and industrial applications.

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